When the manganese lining of the jaw crusher falls off, the following situations may occur:
1. Damage to the jaw-crushing equipment
• Internal damage to the crusher: The manganese lining is an important component in the jaw crusher that protects the jaw plate and other components from wear and impact. Once it falls off, the jaw plate and other metal parts inside the crusher will be directly exposed to the impact of the material, which may cause rapid wear, deformation, or even rupture of these parts.
• Collision between parts: After the manganese lining falls off, it may also move freely inside the crusher and collide with other parts, further exacerbating the damage to the equipment.
2. Interruption of jaw crusher production
• Shutdown for maintenance: After the manganese lining falls off, the crusher will not work properly and must be shut down for maintenance. This will cause interruptions to the production line and affect production progress and output.
• Increased maintenance costs: Shutdown for maintenance will not only affect production but also increase maintenance costs. In addition to replacing the fallen manganese lining, other damaged parts may also need to be repaired or replaced.
3. On-site safety hazards
• Personal injury: After the manganese liner falls off if the crusher is still running, the fallen liner or broken parts may fly out of the crusher and cause personal injury to the operator.
• Equipment failure risk: The falling of the manganese liner may also cause other equipment failures, such as bearing overheating, motor overload, etc., further increasing production risks.
4. Solutions to prevent jaw plate from falling off
• Choose high-quality manganese liner: When purchasing manganese liner, you should choose high-quality, sturdy, and durable products to ensure that it does not easily fall off during use.
• Correct installation and fastening: When installing the manganese liner, ensure that it is firmly fixed to the crusher and fastened with appropriate fasteners. At the same time, check whether the fasteners are loose regularly and adjust them in time.
• Regular maintenance and inspection: Regularly maintain and inspect the crusher to promptly detect and deal with problems such as wear and looseness of the manganese liner to avoid equipment damage and production interruption caused by its falling off.
The falling off of the manganese lining of the
jaw crusher will lead to equipment damage, production interruption, and safety hazards. Therefore, during use, high-quality manganese lining should be selected, properly installed and fastened, and regularly maintained and inspected to prevent it from falling off.
Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.
Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.
