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Jaw Crusher Machine for Primary Crushing of Hard Rock and Ore

2024-08-01 10:02:22
Baichy Heavy Industry
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 Jaw Crusher Machine

Jaw Crusher Machine

A jaw crusher machine breaks run-of-mine rock by compressing it between a fixed and a moving jaw plate, which places it as the primary jaw crusher in most aggregate, mining and cement lines. Baichy builds the jaw crusher machine in four series, PE, PEX, C and CJ, covering feed openings from 250x400 mm to 1500x2000 mm, maximum feed sizes from 210 mm to 1200 mm and rated capacities from 5 t/h to 1400 t/h.

Which Jaw Crusher Machine Fits Your Feed Size and Output?

Size a jaw crusher machine on three numbers: the largest lump in the feed, the outlet setting the next stage needs, and the target tonnes per hour. The largest lump narrows the field to one or two series, and the tonnage then picks the model size.

Series Duty Representative Models Max Feed (mm) Capacity (t/h)
PE Primary crushing PE250×400 – PE1500×1800 210 – 1200 5 – 1100
PEX Fine crushing PEX-250×1200 210 20 – 60
C Primary crushing, European style C80 – C200 400 – 1200 50 – 1400
CJ Primary crushing, European style CJ96 – CJ120 480 – 780 60 – 500
Wheel-mounted Mobile primary crushing PE500×750, PE600×900, PE750×1060 425 – 630 40 – 250

The PE jaw crusher machine reaches a crushing ratio of 10:1, which is what lets one primary stage replace a two-stage circuit on medium-hard rock. The PEX fine jaw crusher is the fine-crushing step of the same range: it takes a 210 mm feed down to a 15-60 mm outlet on a 37 kW motor.

C-series Jaw Crusher

C-series Jaw Crusher

PE Series Jaw Crusher Machine Specifications and Models

The PE series is the primary-crushing line of the jaw crusher machine range: jaw crusher capacity runs 5 t/h to 1100 t/h across nine models from PE250x400 to PE1500x1800, on 15 kW to 280 kW motors.

Model Feed Opening (mm) Max Feed Size (mm) Outlet Adjusting Range (mm) Capacity (t/h) Motor Power (kW) Overall Dimension (mm)
PE250×400 250×400 210 25–60 5–20 15 1215×1240×1210
PE400×600 400×600 350 40–90 15–60 30 1700×1750×1680
PE500×750 500×750 425 50–100 40–130 45 2150×1900×1950
PE600×900 600×900 500 60–125 90–180 55 2500×2010×2350
PE750×1060 750×1060 630 60–150 110–380 110 2630×2310×3110
PE900×1200 900×1200 750 95–165 220–450 132 3720×2850×3250
PE1000×1200 1000×1200 850 200–300 280–560 160 3820×2850×3250
PE1200×1500 1200×1500 1020 150–300 400–800 220 4590×3342×3553
PE1500×1800 1500×1800 1200 210–360 520–1100 280 5100×4700×4300

Output varies according to different materials, feed particle size and other factors, as the source table states.

Model choice usually follows the line scale rather than one figure. Below 100 t/h Baichy pairs PE250x400 or PE400x600 with the circuit; at 100-300 t/h it pairs PE600x900 or PE750x1060; above 300 t/h it pairs PE900x1200 with a C-series jaw crusher.

How Does a Jaw Crusher Machine Work?

A jaw crusher machine reduces rock in three repeating steps, feeding, extrusion between the jaw plates and discharge, driven by an eccentric shaft and a flywheel at a crushing ratio of up to 10:1. The jaw plates are high manganese steel on a high-strength frame, which is what makes a jaw crusher for granite and basalt workable without frequent plate replacement.

The outlet is adjustable, so one jaw crusher machine can be switched between roadbed material and building aggregate.

Stationary-crushing-production-line

Stationary-crushing-production-line

How Do You Configure a Jaw Crusher Machine into a Complete Crushing Line?

A jaw crusher machine runs either as a fixed plant or as a mobile jaw crusher station, and the choice follows the number of sites and the project duration. A fixed line puts a ZSW vibrating feeder ahead of the jaw crusher machine, a cone crusher or impact crusher behind it and a YK vibrating screen at the end, giving the lowest cost per ton on one long-term site.

The mobile jaw crusher station covers three models: PE500X750 rated 40-100 t/h with a 425 mm maximum feed, PE600X900 rated 80-150 t/h with 500 mm, and PE750X1060 rated 130-250 t/h with 630 mm, each with its own ZSW feeder. Baichy reports that a Mexican iron mine line built on a PE600x900 jaw crusher machine reached a target output of 120 t/h, and that mobile operation across dispersed pits in a Brazilian quarry cut transport costs by 40 percent.

FAQ: Jaw Crusher Machine

1. What is a jaw crusher machine used for?

A jaw crusher machine does the primary crushing stage: it takes run-of-mine rock and reduces it to a size the second stage accepts. Baichy specifies the jaw crusher machine for granite, basalt, iron ore, gold ore, copper ore and limestone, across feed sizes from 210 mm to 1200 mm.

2. What is the maximum feed size of a jaw crusher machine?

Maximum feed size runs from 210 mm on the PE250x400 to 1200 mm on the PE1500x1800, and it is a per-model figure rather than a series figure. The PE600x900 jaw crusher machine takes 500 mm against a 600x900 mm feed opening, so the largest lump stays inside the opening width.

3. What capacity can a jaw crusher machine reach?

The PE jaw crusher machine range is rated 5-1100 t/h and the C series 50-1400 t/h on the published test conditions. Baichy states that output varies with material and feed particle size, so the rated figure is a sizing input rather than a site result.

4. Which materials can a jaw crusher machine process?

Granite, basalt, iron ore, gold ore, copper ore and limestone are the materials Baichy specifies for the jaw crusher machine, covering metallic and non-metallic rock. Abrasive hard rock is the intended case, and the high manganese steel jaw plates are specified for that duty.

5. What does a jaw crusher machine cost?

A jaw crusher machine is quoted per project rather than per model, because jaw plate grade, drive configuration and control level change the price of one model size. Send the material, the maximum feed size in mm and the target output in t/h for a quotation.

Baichy Heavy Industry

Baichy Heavy Industry

Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.

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To ensure optimal performance of your equipment, Baichy Heavy Industry offers:

  • Professional on-site installation guidance
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  • 24/7 technical support & maintenance services

Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.

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