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How to Choose a 150 T/H Three-stage Mobile Crushing Station for Your Mining Project?

2024-07-27 09:45:48
Baichy
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Three-stage Mobile Crushing Plant | Capacity 150 t/h

In mining, construction waste treatment, and road construction, the efficiency and flexibility of crushing equipment directly impact production benefits. While traditional stationary crushing production lines offer stability, they are limited by site constraints, incur high relocation costs, and struggle to adapt to changing production scenarios. 

Therefore, mobile crushing plants have emerged as an ideal choice for modern mines and engineering projects. Today, we will focus on a three-stage mobile crushing plant with a capacity of 150 tons/hour, and, drawing on our 20 years of experience as a mining crushing equipment manufacturer, discuss how to provide global customers with scenario-based, cost-effective crushing solutions.

Why Choose a Three-Stage Mobile Crushing Plant?

The three-stage mobile crushing plant integrates coarse, medium, and fine crushing, achieving efficient material processing through a three-stage crushing process. Compared to single-stage or two-stage crushing, the three-stage design allows for better control of output particle size, improving finished product quality, and is suitable for processing medium- to high-hardness materials (such as granite, basalt, and iron ore). Its modular structure allows for rapid equipment relocation, reducing installation time, making it particularly suitable for projects with dispersed mining areas, short construction cycles, or perse material types.

With a capacity of 150 tons/hour, this configuration balances efficiency and practicality, meeting the needs of small and medium-sized mines as well as serving as a supplementary unit to large production lines. By optimizing the power system, crushing chamber design, and screening process, the equipment ensures stable output while reducing energy consumption and maintenance costs, bringing long-term economic returns to users.

20 Years of Manufacturing Experience: Scenario-Based Service, Providing Customized Solutions for Mines Worldwide

As a manufacturer of mining crushing equipment with 20 years of experience, we understand the significant differences in mining conditions, material characteristics, and production goals across different regions. Therefore, we not only provide standardized equipment but also focus on scenario-based services—from on-site surveys and solution design to installation, commissioning, and operation and maintenance support, closely addressing the actual needs of our clients throughout the entire process.

For example, in an iron ore project in Africa, the client needed to process high-hardness ore, and the mining area had complex terrain and unstable power supply. We configured a diesel-electric dual-power three-stage mobile crushing station for them and optimized the materials of wear-resistant parts, increasing the continuous operating time by 30% while maintaining a capacity of 150 tons/hour, effectively addressing local challenges. In a construction waste recycling project in Southeast Asia, we modified the screening module, enhancing iron removal and noise reduction capabilities to help our client achieve environmentally friendly production on the outskirts of cities.

Below is a comparison of key parameters and application scenarios for our three-stage mobile crushing plant (capacity 150 tons/hour):

Project Parameters/Features Applicable Scenarios
Crushing Process Three-stage (jaw crusher + cone crusher + impact crusher)  Medium to high hardness ore, construction waste, road and bridge materials
Capacity 150 tons/hour Small and medium-sized mines, urban construction projects
Power Configuration  Diesel/electric dual power, generator optional  Areas with power shortages, remote mining areas
Mobility Wheeled or tracked, supports remote control operation Frequent relocation, complex terrain
Discharge Particle Size Range 0-40mm (adjustable)  Aggregate production, sand making, filler processing
Core Advantages Modular design, low maintenance costs, rapid commissioning Short-term projects, persified material handling

Looking to the Future: Intelligent and Sustainable Development

With the development of intelligent technology, modern mobile crushing plants have gradually integrated remote monitoring, automatic adjustment, and fault diagnosis systems. Through our data platform, we help customers track equipment status, capacity, and energy consumption in real time, enabling preventative maintenance and reducing unexpected downtime. Meanwhile, the equipment prioritizes environmental protection in its design and production, employing low-noise engines, a sealed structure, and dust suppression devices, meeting environmental standards worldwide.

In the context of global energy transition and resource recycling, mobile crushing plants are playing an increasingly important role. Whether in mining, construction waste recycling, or infrastructure construction, the flexible and efficient three-stage mobile crushing plant can create value for customers. As a long-standing equipment manufacturer deeply rooted in the industry, we will continue to be driven by innovation, providing global customers with more reliable and intelligent crushing equipment and services. 

Perfect after-sales service

Baichy Heavy Industry provides professional on-site guidance for installation, training of workers, and other services to ensure that customers can use the equipment smoothly.

The company has a complete after-sales service system, which can provide customers with timely technical support and equipment maintenance services to ensure the long-term stable operation of the equipment.

To prevent the rights and interests of customers from being infringed, Baichy Heavy Industry reminds customers: please contact our customer service staff through the official website of Baichy Heavy Industry , or add WhatsApp: 15093222637 ; or send an email to: [email protected] , we will get in touch with you as soon as possible and provide you with the most professional service in the industry.

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Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.

Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.

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