PF-1010 Impact Crusher Solutions
As a manufacturer of mining crushing equipment with 20 years of experience, we deeply understand the critical impact of secondary crushing on the final product quality and production efficiency in rock crushing. The Indonesian PF-1010 impact crusher is specifically designed for secondary crushing of medium-hard rocks, combining the high efficiency and reliability of impact crushing to provide a cost-effective and durable solution for mining customers worldwide. Whether processing limestone, granite, or basalt, the PF-1010 delivers superior performance on crushing production lines, ensuring uniform output particle size and excellent particle shape, meeting the aggregate requirements of various construction, highway, and railway projects.
| Key Words | PF1010 Impact Crusher |
|---|---|
| Product Model | PF Impact Crusher |
| Feed Size | ≤300mm |
| Motor Power | 55kw |
| Capacity | 50-90t/h |
| Core Design | The heavy-duty rotor has high inertia, enabling it to crush harder materials and operate more smoothly. |
| Brand | Baichy Heavy Industry |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
Product Advantages
1. High-Efficiency Crushing Capacity: The PF-1010 utilizes advanced impact crushing principles, using a high-speed rotating rotor to impact materials against the liners, achieving highly efficient crushing. Its processing capacity reaches 50-100 tons/hour, suitable for medium-scale production.
2. Superior Finished Product Quality: The equipment's output particle size is adjustable, with finished products predominantly cubic, uniform in shape, and low in needle-like and flaky particles, directly enhancing the market value of the aggregate.
3. Robust and Durable Structure: Key components such as the rotor and liners are made of highly wear-resistant materials, adapting to the high-abrasion environment of rocks, extending service life, and reducing maintenance costs.
4. Easy Operation and Maintenance: User-friendly design, easy to install and routinely maintain. Equipped with a hydraulic opening device for convenient and quick replacement of wear parts, reducing downtime.
5. Energy Saving and Environmentally Friendly: Optimized power system with low energy consumption. Equipped with a dust control interface, meeting modern mining environmental protection requirements.
Application Scenarios
• Secondary Crushing in Mines: Suitable for crushing medium-hard rocks such as limestone, granite, and basalt, serving as secondary processing equipment after jaw crushers.
• Construction Aggregate Production: Provides high-quality aggregates for concrete and asphalt mixing plants, meeting the needs of highway, railway, and housing construction.
• Stone Processing Plants: Used for stone waste recycling, converting waste rock into usable recycled materials.
• Infrastructure Projects: Suitable for on-site crushing for road, bridge, and port construction in Indonesia and Southeast Asia.
Project Case Study
In a large limestone mine project in Sumatra, Indonesia, the client's existing production line suffered from low efficiency in secondary crushing, resulting in uneven particle size of the finished product. We recommended and installed the PF-1010 impact crusher, in conjunction with a front-end jaw crusher, achieving the following results:
• 30% increase in processing capacity, reaching 80 tons/hour, meeting the project's expansion needs.
• Improved finished aggregate particle shape, with a cubic proportion exceeding 90%, leading to a 15% increase in the client's aggregate selling price.
• Stable equipment operation, with a 20% reduction in annual maintenance costs thanks to the long-life design of wearing parts.
Client Feedback: The PF-1010 not only improved our production efficiency but also helped us win more high-end construction orders.
Frequently Asked Questions (FAQ)
Q: What rock types is the PF-1010 suitable for?
A: It is suitable for medium-hard rocks, such as limestone, granite, and basalt, with a compressive strength not exceeding 350 MPa. For harder rocks, a customized high-wear-resistant configuration is recommended.
Q: Does the equipment require frequent maintenance?
A: No. The design prioritizes durability. It is recommended to inspect vulnerable parts every 500 hours. Under normal use, the lifespan of major components can reach 1-2 years, depending on the material hardness.
Q: Can it be customized to meet specific production requirements?
A: Yes. As a manufacturer with 20 years of experience, we offer flexible customization services, adjusting configurations according to customer production volumes (e.g., 60-120 tons/hour) to ensure production line compatibility.
Q: How long does installation take?
A: Standard installation is typically completed within 1-2 weeks. We provide remote guidance or on-site technical support to ensure rapid commissioning.
Q: How is the environmental performance?
A: The equipment is designed with dust and noise control in mind. It can be connected to a dust collection system, meeting Indonesian and international environmental standards, contributing to sustainable mining development.
Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.
Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.
