ZSW9638 Vibrating Feeder Often Used Together With PE-600x900
In the configuration of mining crushing production lines, the coordination and matching of equipment are crucial, directly determining the efficiency, stability, and ultimate profitability of the entire production line. As a mining crushing equipment manufacturer with 20 years of experience, we deeply understand the principle of a good horse needs a good saddle.
Among many classic configurations, the combination of the ZSW9638 vibrating feeder and the PE-600×900 jaw crusher has stood the test of the market and is hailed as the golden partner for coarse crushing of medium-hard stone materials.
I. In-depth Analysis of the Topic: Not just a simple arrangement, but a systematic integration
On the surface, the vibrating feeder simply feeds material from the hopper into the crusher. However, its function is far more than just feeding. The core of the ZSW9638 vibrating feeder and PE-600×900 jaw crusher combination lies in the precise matching of performance parameters and the deep coordination of working condition adaptability.
PE-600×900 Jaw Crusher
• Processing Capacity Matching: The classic processing capacity of the PE-600×900 jaw crusher is approximately 50-180 tons/hour. The maximum feeding capacity of the ZSW9638 feeder can reach over 500 tons/hour, and its excitation force can be steplessly adjusted, thus precisely and stably controlling the material within the most efficient production capacity range of the jaw crusher, preventing the jaw crusher from being underfed or overfed.
ZSW9638 Vibrating Feeder
• Pre-screening and Efficiency Improvement: The ZSW9638 uses a bar-type feeding trough, which can effectively separate fine particles and soil from the raw materials during the feeding process, allowing them to fall directly into the lower bypass without going through the jaw crusher. This greatly reduces the ineffective workload of the jaw crusher, improves the efficiency of processing effective materials, and reduces jaw plate wear.
• Uniform Feeding for Stability: Uniform and continuous feeding is key to protecting the jaw crusher's moving jaw and bearings, and ensuring uniform product particle size. The stable linear feeding of the vibrating feeder completely avoids the impact feeding that may be caused by manual or heavy-duty plate feeders, creating the ideal working conditions for the jaw crusher.
II. Equipment Combination Overview
• ZSW9638 Vibrating Feeder: This is a heavy-duty vibrating feeder. 96 represents a trough width of approximately 960mm, and 38 represents a trough length of approximately 3800mm. It uses a double eccentric shaft exciter, featuring a robust structure, stable vibration, and strong load-bearing capacity, making it particularly suitable for feeding large-scale primary crushing equipment.
• PE-600×900 Jaw Crusher: This is a leading model in the field of primary crushing in mining. 600×900 represents a feed opening size of 600mm × 900mm, with a maximum feed size of approximately 500mm and an adjustable discharge opening range of 65-160mm. It is renowned for its simple structure, reliable operation, convenient maintenance, and strong adaptability.
III. Outstanding Advantages of This Golden Combination
1. High Return on Investment: The combined purchase offers excellent cost-effectiveness, with controllable initial investment. The high output and low failure rate resulting from efficient synergy allow for a quick return on investment.
2. Stable and Reliable Production Line Operation: Both are mature pieces of equipment with classic structures and low failure rates. The pre-screening and uniform feeding of the feeder ensure the stability of the subsequent crushing process (not only the jaw crusher but also subsequent secondary crushing equipment) from the source.
3. Significant Energy Saving and Consumption Reduction: Pre-screening removes waste materials, preventing the jaw crusher from performing unnecessary work; uniform feeding keeps the motor operating in an efficient range, thus reducing system energy consumption. At the same time, it reduces unnecessary wear on the jaw crusher's jaw plates, extending the lifespan of wear parts and lowering operating costs.
4. Strong Adaptability: It can process various medium-to-high hardness materials such as river pebbles, granite, basalt, and limestone, making it a core primary crushing unit in sand and aggregate production lines, mining operations, and construction waste treatment.
IV. Practical Application Case
In a large-scale granite sand production project in Central China that we served, the client used the ZSW9638 + PE-600×900 combination as the primary crushing unit. The production line was designed for a capacity of 200 tons per hour. Operating data shows:
• The feeder effectively separated approximately 15% of the soil and fine materials from the raw materials.
• The PE-600×900 jaw crusher consistently operated at optimal load, with a stable output particle size of ~150mm, creating excellent feed conditions for the subsequent secondary crushing cone crusher.
• The entire production line has been running continuously for two years, and the primary crushing equipment has not experienced any failures due to feeding problems. The customer highly praised the equipment's compatibility and stability.
V. Related Equipment Recommendations
Based on different raw material characteristics and production capacity requirements, we can also provide expanded solutions around this core combination:
• Higher production capacity requirements: Can be upgraded to a ZSW1145 feeder combined with a PE-750×1060 jaw crusher.
• Materials with extremely high mud content: It is recommended to add a heavy-duty screening feeder (such as a bar screen type) before the hopper for pre-screening.
• Subsequent equipment: The material after primary crushing is usually matched with a single-cylinder hydraulic cone crusher (such as SC160S) or a multi-cylinder hydraulic cone crusher for secondary crushing, and then combined with a vertical shaft impact crusher (sand making machine) for sand making and shaping.
VI. Frequently Asked Questions (FAQ)
Q1: Is this combination suitable for processing pebbles?
A1: Very suitable. The ZSW9638's grates can effectively separate sand and soil from pebbles, and the PE-600×900's high compressive strength and robust structure can easily crush pebbles.
Q2: How much space is needed to install this equipment?
A2: Considering the layout of the hopper, feeder, jaw crusher, and discharge conveyor, it is recommended to reserve a flat area approximately 15-20 meters long and 8-10 meters wide.
Q3: Can you provide overall solution design?
A3: Absolutely. Based on 20 years of experience, we can not only provide high-quality inpidual machines but also design complete production line processes and layout diagrams for customers, from feeding, crushing, and screening to conveying.
Q4: Is the equipment maintenance complicated?
A4: Both are extremely easy to maintain. The main maintenance focus for the feeder is the lubrication of the vibrator bearings; for the jaw crusher, the main focus is on jaw plate wear and the lubrication of the bearings and toggle plates. We will provide detailed maintenance manuals and on-site guidance.
Perfect after-sales service
Baichy Heavy Industry provides professional on-site guidance for installation, training of workers, and other services to ensure that customers can use the equipment smoothly.
The company has a complete after-sales service system, which can provide customers with timely technical support and equipment maintenance services to ensure the long-term stable operation of the equipment.
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Baichy Heavy Industry
Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.
Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.
