Baichy Heavy Industrial Machinery Co., Ltd
Phone/Wechat/Whatsapp：+008615093222637
Email：[email protected]
24 hours online
|
Equipment configuration |
ZSW960x3800 Vibrating feeder | PE600x900 jaw crusher | PF1214impact crusher | Vibrating screen | Belt conveyor. |
|
Raw materials |
It is suitable for processing various materials such as granite, limestone, basalt, etc., improving production efficiency and finished product quality. |
|
Feed Size |
Less than 350mm |
|
Capacity |
100t/h |
|
Finished product |
Adjustable, common sizes are 0-5mm (machine-made sand), 5-10mm, 10-20mm, 20-40mm, etc. |
|
Design requirements |
1. The required production capacity 2. The type, hardness, and abrasiveness grade of the crushed material 3. The maximum size of the feed 4. The size of the desired final fraction |
Solve Your Primary Crushing Problems In One Go!
Baichy Heavy Industry's jaw crusher is specifically designed for crushing hard materials such as granite, basalt, and iron ore. We understand that stable primary crushing is the cornerstone of the entire production line.
The CI series impact crusher is a highly efficient and energy-saving crushing equipment designed specifically for sand production and material shaping. It features a large feed size, high crushing efficiency, excellent product particle shape, and long service life of wear parts. It is widely used in various fields such as ore crushing, manufactured sand production, and construction aggregate processing.
In industrial production, belt conveyors can be used as the link between production machinery and equipment to form continuous production, so as to realize the continuity and automation of production links, improve productivity and reduce labor intensity.
The belt conveyor can be widely used in mining, metallurgy, coal, transportation, hydropower, and other departments to transport bulk materials or finished items.
A capacity of 100 tons per hour represents a standard configuration for small-to-medium-scale stone production lines. Outlined below are two common configuration schemes; the choice between them should be based on the hardness of the raw materials, the required particle size of the finished products, and the available budget.
Classic Two-Stage Crushing (Jaw Crusher + Impact Crusher/Cone Crusher) — The Most Widely Used Option: This scheme offers high adaptability and produces finished products with excellent particle shape, making it the most mainstream choice in the current market.
• Recommended Model: PE-600×900
• Function: Performs the initial crushing of large raw stone blocks (up to 500mm in size), reducing them to smaller stones under 150mm. With its simple structure and reliable operation, the jaw crusher is the ideal choice for primary coarse crushing.
• Models: PF-1214 or PF-1315
• Advantages: Produces finished products with a cubic particle shape and high quality, making it ideal for the production of construction aggregates. Both equipment investment and operating costs are relatively low.
• Models: Single-cylinder cone crushers (e.g., SC160S) or multi-cylinder cone crushers
• Advantages: Features long-lasting wear parts, stable operation, and high production efficiency. However, the content of needle-like and flaky particles in the finished product may be slightly higher than that produced by an impact crusher, and both investment and maintenance costs are higher.
• Recommendation: A circular vibrating screen with 2–3 decks and a screening area of approximately 10–15 m² (e.g., Model 3YK1860).
• Function: Separates the crushed mixture into different size fractions (e.g., 0–5 mm, 5–10 mm, 10–20 mm, 20–31.5 mm). Oversized particles that do not meet specifications are returned to the crusher for further processing (forming a closed-circuit loop), thereby ensuring the required finished product particle size.
• PE 600×900 has a maximum processing capacity of 50- 160TPH (depending on the hardness of the material).
• PF1214 has a processing capacity of 70- 130TPH. The combination of the two can easily achieve a stable production of 100TPH.
• Medium and high hardness ores (granite, basalt, quartz, etc.)
• Medium hardness ores (limestone, dolomite, shale, etc.)
• Construction waste (concrete blocks, bricks, etc., which need to be pre-treated)
• PE 600×900 (jaw crusher): by adjusting the discharge port (adjustable from 65 to 160 mm).
• PF1214 (impact crusher): by adjusting the gap between the impact plate and the hammer (adjustable from 20 to 50 mm).
When crushing hard rocks such as granite, the life is about 3-6 months (depending on the working conditions).
When crushing medium-hard materials such as limestone, the life can reach 6-12 months.
The life of high-chromium alloy hammers is usually 2-4 months (hard rock) or 6-8 months (medium-hard materials).
The impact plate has a longer life, generally 6-12 months.
The four-combination mobile station is widely used in various engineering projects due to its high flexibility, customizability, and efficiency. It can quickly adapt to different working environments and needs, provide efficient and accurate crushing and screening services, and provide strong support for the smooth progress of various engineering projects.
Impact crushers - high-quality impactors, Rock Crushing & Screening Plants, Crushing And Screening Plant, Stone Crusher For Sale
Cone Crushing - High Capacity And Superior Quality. Long Working Life Of Quick-Wear Parts. Stone Crusher Rock Crushing Plant for Sale.
