Modular crushing plant is a crushing and screening plant composed of pre-designed modules, with the advantage of providing high efficiency, high performance, and fast return on investment. The design of the modular crushing station enables rapid and efficient construction and modification whether building a new crushing station or upgrading an existing crushing station.
Modular crushing plants have become an important trend in the development of the aggregate crushing industry due to their advantages of integration, modular design, easy installation and maintenance, high flexibility, strong applicability, technological innovation, and intelligence.
The modular crushing station integrates the crushing and screening unit modules to form a multi-faceted and integrated system solution. This design makes the equipment compact, saves space, and reduces the area occupied by the construction site.
All modules are pre-tested and assembled in the factory, which greatly shortens on-site installation time and can adapt to the needs of different sites and working environments. In addition, equipment installation and maintenance are convenient, fast, safe, and efficient, helping to reduce operating costs. This flexibility makes modular crushing plants.
The modular crushing station is suitable for crushing various types of natural stone, construction waste, coal mines, metal mines, and other industries. Its high crushing efficiency and fine particle size distribution enable the crushed products to meet a variety of needs.
With the development of technology, modular crushing stations are gradually equipped with intelligent automation technology to optimize the speed and output of the crusher and perform preventive maintenance. This technological innovation helps improve the productivity and reliability of crushing plants.
The application scenarios of modular crushing stations are very wide, including natural stone crushing, construction waste treatment, coal and metal mine crushing, open-pit mine crushing, and infrastructure construction. Its high efficiency, flexibility, and adaptability enable it to meet the crushing needs of different industries and different working environments.
In a modular crushing plant, each module assumes a specific function and is connected in an integrated manner. For example, the feeder module is responsible for the supply of materials, the crusher module is responsible for crushing materials, and the screening module is responsible for screening materials. The coordination between these modules ensures the efficient and stable operation of the entire crushing station.
In addition, the modular crushing plant is equipped with an advanced control system. Through PLC integrated control, the operator can know the working voltage, current, and other parameters of each driving device, thereby achieving precise control of each module of the crushing station. At the same time, through observation equipment such as windows, the operator can also directly observe the actual status of the crushed materials in the hopper and upper chute of the crusher, so that the feeding level can be adjusted in time to prevent excessive material or blockage.
| Model |
Feeder Opening Size(mm) |
Max. Feeding Size (mm) |
Outlet adjusting Size(mm) |
Capacity (t/h) |
Motor Power (kw) |
Overall Dimension (mm) |
| PE400x600 | 400x600 | 350 | 40-90 | 15-60 | 30 | 1700x1750x1680 |
| PE500x750 | 500x750 | 425 | 50-100 | 40-130 | 45 | 2150x1900x1950 |
| PE600x900 | 600x900 | 500 | 60-125 | 90-180 | 55 | 2500x2010x2350 |
| PE750x1060 | 750x1060 | 630 | 60-150 | 110-380 | 110 | 2630x2310x3110 |
| PE900x1200 | 900x1200 | 750 | 95-165 | 220-450 | 132 | 3720x2850x3250 |
| PE1000x1200 | 1000x1200 | 850 | 200-300 | 280-560 | 160 | 3820x2850x3250 |
| PE1200x1500 | 1200x1500 | 1020 | 150-300 | 400-800 | 220 | 4590×3342×3553 |
| PE1500x1800 | 1500x1800 | 1200 | 210-360 | 520-1100 | 280 | 5100x4700x4300 |
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