For 150-200tph (tons per hour) rock crushing equipment, and the output particle size is required to start from 0.5mm, the following are some recommendations and analysis from Baichy Heavy Industry:
Equipment composition and process flow
Rock crushing production lines usually consist of multiple equipment to complete the entire crushing process from coarse crushing to fine crushing. For 150-200tph production lines, common equipment combinations include:
1. Coarse crushing equipment: jaw crusher. As the first stage of the crushing process, it is used to crush large rocks into smaller particles.
Points: simple structure, easy operation, and large crushing ratio.
Selection suggestion: Choose the appropriate model and specification according to the output and rock hardness. PE600x900 or PE750x1060 is recommended.
Medium and fine crushing equipment: cone crusher or impact crusher (sand-making machine). Cone crusher is suitable for medium and fine crushing operations, which can further reduce the particle size of rocks; while impact crusher is more suitable for sand making and shaping production, which can produce sand with more uniform particle size.
Advantages: high crushing efficiency, uniform particle size, and easy maintenance.
Selection suggestions: Select the appropriate model and specification according to the output and fine crushing particle size requirements. CS110 Simmons cone crusher or PF1315 impact crusher is recommended.
3. Screening equipment: vibrating screen. Used to screen the crushed rock according to the particle size to ensure that the output particle size meets the requirements.
Advantages: high screening efficiency, large processing capacity, and easy operation.
Selection suggestions: Select the appropriate model and specification according to the output and screening particle size requirements; YK2160 vibrating screen is recommended, and the number of layers can be configured according to customer needs.
Output particle size control
In order to ensure that the output particle size starts from 0.5mm, the following points need to be noted:
1. Equipment selection: Select equipment with a suitable crushing particle size range.
2. Adjust crusher parameters: By adjusting the crusher's discharge port size, crushing chamber shape and other parameters, the crushed particle size can be controlled.
3. Screening control: Use a vibrating screen to screen the crushed rock to ensure that the particle size meets the requirements.
Other considerations
1. Equipment maintenance: Regularly maintain and service the equipment to ensure stable operation of the equipment.
2. Environmental protection requirements: Dust and noise will be generated during the crushing process, and corresponding environmental protection measures need to be taken, such as installing dust removal equipment and noise reduction equipment.
3. Energy consumption control: Select energy-saving and efficient equipment to reduce energy consumption and production costs.
For 150-200tph rock crushing equipment and the output particle size starting from 0.5mm, you can choose a jaw crusher as coarse crushing equipment, a cone crusher or an impact crusher as a medium and fine crushing equipment, and use a vibrating screen for screening. At the same time, it is necessary to pay attention to the requirements of equipment selection, adjustment of crusher parameters, screening control, and equipment maintenance.
