The maintenance and care of the PE400x600 jaw crusher (abbreviated as jaw crusher) is an important part of ensuring its normal operation, extending its service life and improving production efficiency. The following are some key maintenance and care measures:
Daily maintenance of PE400x600 jaw crusher
1. Cleaning work:
• Regularly clean the dust and debris on the surface of the equipment, especially the residual materials in the crushing chamber, to prevent the accumulation of materials from corroding the equipment.
• Keep the environment around the equipment clean and tidy to reduce the impact of dust on the equipment.
2. Lubrication management:
• Regularly add or replace lubricating oil or grease according to the requirements of the equipment manual. For the PE400x600 jaw crusher, the grease added to the bearing seat is generally about 50% of its space volume, and it is replaced every 3-6 months.
• Pay attention to the working condition of the lubrication system, including the working condition of the gear oil pump and the value of the oil pressure gauge, to ensure that there is no oil leakage in the lubrication system.
• For parts that need lubrication such as the toggle plate and the toggle plate seat, an appropriate amount of grease should also be regularly injected.
3. Component inspection:
• Check whether the bolts of each part are loose before starting the machine every day, especially the tightness of the connecting bolts and transmission parts.
• Check whether the transmission belt is installed correctly and the tightness is appropriate. If it is severely worn or damaged, it should be replaced in time.
• Check the wear of the crushing tooth plate. If it is unevenly worn or broken, replace the new tooth plate in time and adjust the gap of the discharge port.
4. Temperature monitoring:
• Check the heating of the bearing. The temperature of the rolling bearing cannot exceed 70℃, and the temperature of the sliding bearing cannot exceed 60℃. If the specified temperature is exceeded, stop the machine immediately for inspection and troubleshooting.
PE400x600 jaw crusher regular maintenance
1. Weekly maintenance and monthly maintenance:
• Perform systematic inspections every week, including lubrication systems, transmission parts, fasteners, etc.
• Monthly maintenance may include checking and adjusting the discharge port, checking the hydraulic system (if any), and changing the lubricating oil, etc.
2. Quarterly and annual maintenance:
• Quarterly maintenance may involve more in-depth cleaning, inspection, and adjustment work.
• Annual maintenance should include comprehensive disassembly, cleaning, inspection, and repair of the equipment, including replacement of severely worn parts and calibration of equipment accuracy.
PE400x600 jaw crusher precautions
1. Operating specifications:
Operate strictly in accordance with the operating procedures to avoid damage to the equipment due to overload or improper operation.
Ensure that the equipment runs on a solid and flat foundation to reduce vibration and noise.
2. Dust removal measures:
A large amount of dust will be generated during the production process of the jaw crusher. Dust removal measures should be taken according to actual conditions, such as installing dust collectors, to reduce pollution to the environment and equipment.
3. Records and archives:
Establish a record archive of equipment maintenance and maintenance, and record in detail the time, content, and replaced parts of each maintenance and maintenance for subsequent review and analysis.
Through the implementation of the above measures, the failure rate of the PE400x600 jaw crusher can be effectively reduced, its service life can be extended, and production efficiency and economic benefits can be improved.
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Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.
