Vertical Shaft Compound Crusher: Subverting tradition and defining new standards for crushing
PFL1500 vertical shaft compound crusher is an energy-efficient equipment integrating "coarse crushing, fine crushing and shaping", specially designed for high-hardness and high-abrasive materials (such as granite, iron ore, basalt, metallurgical slag, etc.). Its unique "deep cavity rotor + dual motor drive" structure, combined with an intelligent control system, can greatly reduce energy consumption and improve crushing efficiency. It is the core equipment of modern green mines and sand and gravel aggregate production lines.
Core parameters of PFL1500 vertical shaft compound crusher:
● Maximum feed size: ≤150mm
● Processing capacity: 180-250 tons/hour (adjusted according to material hardness)
● Motor power: 2×160kW
● Finished product size: 0-5mm, 5-10mm, 10-20mm (adjustable)
Core advantages of vertical shaft compound crusher
1. Energy saving and consumption reduction: power consumption per ton is as low as 0.8kW·h, saving electricity means saving money!
● Comparative data: The power consumption of traditional crushers is about 1.3-1.5kW·h per ton. PFL1500 reduces energy consumption by more than 40% by optimizing rotor inertia and motor coordinated control. Taking a production line with a daily processing capacity of 2,000 tons as an example, the annual electricity bill savings exceed 500,000 yuan!
● Technical support: Adopting the German Siemens IE4 ultra-high efficiency motor, combined with variable frequency speed regulation technology, to achieve "light load energy saving and heavy load stable production".
2. Doubled production capacity: deep cavity crushing + dual motor drive, efficiency increased by 30%!
● Structural innovation: The deep cavity rotor design prolongs the material residence time, and cooperates with the dual motor drive to provide stronger crushing force. The single machine capacity exceeds 250 tons/hour, and the crushing ratio is as high as 1:15, which greatly reduces the investment in production line equipment.
● Case verification: After using PFL1500 in a granite quarry, the daily output of sand and gravel aggregates increased from 4,000 tons to 5,200 tons, an increase of 30%!
3. Intelligent maintenance: 72 hours of trouble-free operation, worry-free and cost-saving!
● Intelligent lubrication system: Automatically monitor bearing temperature and lubrication status to avoid equipment wear caused by manual misoperation.
● Remote monitoring: Real-time transmission of equipment operation data (such as current, vibration, and output) through the Internet of Things module, support PC/mobile terminal viewing, and shorten the fault warning response time to 10 minutes.
4. Ultra-long durability: The life of core components is extended by 3 times, and the return on investment is faster!
● Wear-resistant material: The rotor guard plate is made of high-chromium alloy cast iron (hardness HRC62-65), and the impact part is inlaid with tungsten carbide alloy, which has a lifespan three times longer than ordinary materials.
● Modular design: It only takes 2 hours to replace wearing parts (such as hammer heads and linings), and downtime losses are reduced by 80%.
Application scenarios of vertical shaft compound crusher: covering the entire industry and cracking difficult materials
1. Metal mine crushing
● Applicable materials: iron ore, copper ore, gold ore, etc.
● Solution: PFL1500 can directly crush the raw ore to less than 10mm, replacing the two-stage crushing process of "jaw crusher + cone crusher", reducing the complexity of the production line and civil engineering costs.
2. Construction sand and gravel aggregate production
● Finished product quality: Through the "stone-stone" and "stone-iron" composite crushing mode, the finished product has a rounded particle shape and a needle-like content of <5%, which meets the sand standards for high-speed railways and highways.
3. Metallurgical solid waste recycling
● High value-added applications: After being crushed by PFL1500, materials such as steel slag and copper slag can be directly used as roadbed fillers and cement admixtures, realizing "waste into profit".
4. Chemical raw material preparation
● Fine crushing: For materials such as quartz sand and dolomite, the finished product particle size is controlled by adjusting the grate plate gap to meet the special needs of the chemical industry of 0.1-3mm.
FAQ: Customer FAQ
Q: Is PFL1500 suitable for crushing wet and sticky materials?
A: For materials with high humidity and high mud content (such as clay shale), anti-blocking grate plates and hot air systems can be customized to ensure continuous production.
Q: How long does it take to install the equipment?
A: The installation cycle of the standard model is 7-10 days, and "turnkey project" service is provided, including basic construction, commissioning and employee training.
Q: Can you provide trial machine service?
A: We support trial machine with materials. Customers can bring 20 tons of materials to our test center or cooperative customers for on-site inspection!
Why choose Baichy Heavy Industry?
1. Deep technical accumulation, industry leading
● 20 years of R&D experience: Focus on deep technology in the field of mining machinery, and accumulate rich industry insights and solutions.
● 56 patented technologies: Covering key links such as equipment design and production process, reflecting continuous innovation capabilities and technical barriers.
● Market-proven star products: PFL series equipment has sold more than 5,000 units worldwide, with stable and reliable performance to meet diversified production needs.
2. Guaranteed service, worry-free for customers
① Extremely fast response mechanism:
● Engineers provide 7×24-hour online technical support to solve emergencies as soon as possible.
● Any site in the world within 48 hours to minimize losses.
②Long-term cost advantage:
● Core components are guaranteed for one year to reduce the maintenance cost of young people.
● Accessories are supplied at cost price for life to eliminate the problem of price compensation for late replacement.
3. Globalization, adapting to extreme working conditions
● Covering 150+ countries and regions: including Southeast Asia, Africa, South America and other markets, the verification equipment is widely applicable.
● Extreme environment test: It can still operate stably under groundwater conditions such as high temperature, high humidity, and high special zone, and has strong technical reliability.
4. Full-cycle service support to help efficient operation
● From installation to training: Provide professional on-site guidance installation and worker operation training to ensure rapid production of equipment.
● After-sales system: Improve maintenance, technical upgrade support, long-term operation of efficient equipment, and extend service life.
● Rights protection: Directly connect through official channels (official website: http:www.baichychina.com/WhatsApp:+86 15093222637) to avoid intermediate risks and enjoy genuine services.
