The production and assembly of mobile impact crushing stations is a process that requires careful design and strict operation. Through reasonable design planning, high-quality material procurement, fine production and processing, and strict installation and commissioning, a mobile impact crushing station with excellent performance, stability and reliability can be produced.
1. Production stage of mobile impact crushing plant
• According to customer needs and material characteristics, the overall design and planning of the crushing station is carried out, including the model selection of the crusher, the configuration of the feeder, the layout of the conveying system, etc.
• Draw detailed construction drawings, including assembly drawings of various components, electrical schematics, etc.
Material procurement
• Purchase high-quality raw materials and parts, such as wear-resistant steel plates, alloy steel hammers, bearings, motors, etc.
• Ensure that all materials meet relevant standards and requirements to ensure the performance and life of the crushing station.
• Process and manufacture each component according to the construction drawings, including the body, rotor, plate hammer, etc. of the crusher.
• Use advanced processing equipment and processes to ensure the accuracy and surface quality of the components.
• Assemble each component at the production site or in the factory to form a complete crushing station.
• Debug the crushing station, including the no-load test and load test, to check its performance and stability.
2. Mobile impact crushing station assembly stage
• Select the appropriate foundation location and size according to the size and weight of the crushing station.
• Clean the foundation surface to ensure it is flat and free of debris.
• Lay vibration-damping materials to reduce vibration and noise during the operation of the crusher.
• Use lifting equipment to lift the components of the crushing station to the foundation and install them according to the construction drawings.
• Ensure that the connections between the components are tight and reliable without looseness.
• Wire the electrical control system according to the electrical schematic diagram, including motors, control cabinets, sensors, etc.
• Check the correctness and reliability of electrical wiring to ensure that there are no short circuits, circuit breaks, or other faults.
• Debug the crushing station as a whole, including checking the operation of each component, adjusting the gap and angle of the crusher, etc.
• Carry out load tests to test the crushing effect and production capacity of the crushing station.
• Install necessary safety protection devices, such as protective covers, warning lights, emergency stop buttons, etc.
• Provide safety training to operators to ensure that they can use and maintain the crushing station correctly.
3. Precautions
• During the manufacturing and assembly process, relevant standards and specifications should be strictly followed to ensure the quality and performance of the crushing station.
• Pay attention to the fit and clearance adjustment between the components to ensure the normal operation and crushing effect of the crusher.
• Strengthen the maintenance and care of the electrical control system to ensure its stable operation and reliability.
• Regularly inspect and maintain the crushing station to detect and deal with potential problems in a timely manner.
Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.
Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.
